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Encyclopedia Britannica



BLASTING

This article appears in Volume V04, Page 45 of the Encyclopedia Britannica.

Encyclopedia Britannica - Main :: BLA-BOS
BLASTING , the process of rending or breaking apart a solid
body
 , such as
rock
 , by exploding within it or in contact with it some explosive substance. The explosion is accompanied by the sudden development of gas at a high temperature and under a tension sufficiently
great
  to overcome the resistance of the enclosing
body
 , which is thus shattered and disintegrated. Before the introduction of explosives,
rock
  was laboriously excavated by
hammer
  and chisel, or by the ancient process of " fire-setting," i.e. building a fire against the rock, which, on cooling, splits and flakes off. To hasten disintegration, water was often applied to the heated rock, the loosened portion being afterwards removed by pick or
hammer
  and wedge. In modern times blasting has become a necessity for the excavation of rock and other hard material, as in open surface cuts, quarrying, tunnelling,
shaft
 -sinking and mining operations in general.
For blasting, a hole is generally drilled to receive the charge of explosive. The depth and
diameter
  of the hole and the quantity of explosive used are all variable, depending on the character of the rock and of the explosive, the shape of the mass to be blasted, the presence or absence of cracks or fissures, and the position of the hole with respect to the free surface of the rock. The shock of a blast produces impulsive waves acting radially in all directions, the force being greatest at the centre of explosion and varying inversely as the square of the distance from the charge. This is evidenced by the observed facts. Immediately surrounding the explosive, the rock is often finely, splintered and crushed. Beyond this is a zone in which it is completely broken and
displaced or projected, leaving an enveloping mass of more or less ragged fractured rock only partially loosened. Lastly, the diminishing waves produce vibrations which are transmitted to considerable distances. Theoretically, if a charge of explosive be fired in a solid material of perfectly homogeneous texture and at a proper distance from the free surface, a conical mass will be blown out to the full depth of the
drill
  hole, leaving a funnel-shaped cavity. No rock, however, is of uniform mineralogical and physical character, so that in practice there is only a rough approximation to the conical crater, even under the most favour-able conditions. Generally, the shape of the mass blasted out is extremely irregular, because of the variable texture of the rock and the presence of cracks, fissures and cleavage planes. The ultimate or resultant useful effect of the explosion of a confined charge is in the direction where the least resistance is presented. In the actual
work
  of rock excavation it is only by trial, or by deductions based on experience, that the behaviour of a given rock can be determined and the quantity of explosive required properly proportioned.
Blasting, as usually carried on, comprises several operations: (1) drilling holes in the rock to be blasted; (2) placing in the hole the charge of explosive, with its fuze; (3) tamping the charge, i.e. compacting it and filling the remainder of the hole with some suitable material for preventing the charge from blowing out without breaking the ground; (4) igniting or detonating the charge; (5) clearing away the broken material. The holes for blasting are made either by hand, with hammer and
drill
  or jumper, or by machine drill, the latter being driven by steam, compressed air, or electricity, or,in rare cases,by hydraulic power. Drill holes ordinarily vary in
diameter
  from 1 to 3 in., and in depth from a few inches up to 15 or 20 ft. or more. The deeper holes are made only in surface excavation of rock, the shallower, to a maximum depth of say 12 ft., being suitable for tunnelling and mining operations.
Hand Drilling.The
work
  is either " single-hand " or "
double
 -hand." In single-hand drilling, the miner wields the hammer with one hand, and with the other holds the drill or " bit," rotating it
slightly after every blow in order to keep the hole round and prevent the drill from sticking fast; in
double
 -hand work, one man strikes, while the other holds and rotates the drill. For large and deep holes, two hammermen are sometimes employed. '
A miner's drill is a steel bar, occasionally round but
generally of octagonal cross-section, one end of which is
forged out to a cutting edge (fig. I). The edge of the drill
is made either straight, like that of a chisel, or with a
convex curve, the latter shape being best for very hard
rock. For hard rock the cutting edge should be rather
thicker and blunter, and therefore stronger, than for soft
rock. Drills are made of high-grade steel, as they must
drill steel for hand work is usually from to 1 in., and the
length of cutting edge, or gauge, of the drill is always greater
than the diameter of the shank, in the proportion of from 7.4
to 4.3. Holes over to or 12 in. deep generally require the use of a
set of drills of different lengths and depending in number on the
depth required. The shortest drill, for starting the hole, has the
widest cutting edge, the edges of the others being successively
narrower and graduated to follow each other properly, as drill after
drill is dulled in deepening the hole. Thus the hole decreases
in diameter as it is made deeper. The miner's hammer (fig. 2)
ranges in weight from 32 to 42 lb for single-hand drilling, up to
8 or io lb for double-hand. If the hole is directed downward, a
little water is poured into it at intervals, to keep the cutting edge
of the drill cool and make a thin mud of the cuttings. From time
to time the hole is cleaned out by the " scraper " or " spoon," a
long slender iron bar, forged
in the shape of a hollow
semi-cylinder, with one end
flattened and turned over at
right angles. If the hole is
directed steeply upward and
the rock is dry, the cuttings
will run out continuously
during the drilling; other-
wise the scraper is necessary, or a small pipe with a plunger like
a syringe is used for washing out the cuttings. The " jumper " is a
long steel bar, with cutting edges on one or both ends, which is
alternately raised and dropped in the hole by one or two men. In
rock work the jumper is rarely used except for holes directed steeply
downward, though for coal or soft shale or slate it may be em-


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